Date of Award

2024

Document Type

Thesis (Master's)

Department or Program

Engineering Sciences

First Advisor

Ryan Halter

Second Advisor

Michael Kokko

Abstract

To reduce morbidity and mortality during surgery, surgeons have increasingly turned to Minimally Invasive Surgery (MIS), which involves passing instruments through small incisions or natural orifices to minimize patient trauma. Although MIS has significantly improved patient outcomes, it hinders a surgeon's dexterity and impairs visual and tactile feedback. These deficiencies have prompted the adoption of Robot-Assisted Surgery (RAS), in which surgeons control robots instead of using handheld instruments. While RAS has improved patient outcomes, robots struggle to navigate constricted spaces due to their rigidity, spurring the development of Continuum Robots (CRs). These flexible infinite degree-of-freedom robots move by bending, allowing them to snake through passageways without damaging surrounding tissue. However, this flexibility complicates modeling and control due to the nonlinear effects of material properties, external loads, and material degradation on movement. This dissertation continues the work of Carolina Lago Pena Maia, and Brook Leigh in developing a low-cost CR for surgical applications. Specific improvements include upgrading the robot by creating a new, more resilient, flexible spine, reducing the robot’s frame volume from 5.86 to 0.66 liters, developing hardware to improve tip pose accuracy measurement, and writing robust control and communications software. With this enhanced robot, an Artificial Neural Network (ANN) was used to learn an accurate, lightweight forward kinematics model of the robot based on measured input/ output data. The conventional modeling approach, known as constant curvature modeling, assumes the robots bend in a series of arcs, which makes modeling tractable but significantly degrades accuracy. The learned model outperforms existing constant curvature models, with an RMS position error of 2.2 mm vs 9.5 mm on our robot. This ANN-based model was then applied to develop optimal open-loop and Jacobian-based closed-loop control policies. The robot uses these control policies to follow a representative trajectory through the robot’s workspace, with the open and closed-loop policies achieving RMS position errors of 2.415 mm and 1.619 mm, respectively. This work demonstrates the potential of learned kinematic models for developing accurate and reliable CRs, which have the potential to lower costs and improve patient safety in the operating room.

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Robotics Commons

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