Date of Award

Winter 3-6-2026

Document Type

Thesis (Master's)

Department or Program

Engineering Sciences

First Advisor

Ian Baker

Second Advisor

Doug van Citters

Third Advisor

William Scheideler

Abstract

The performance of metallic materials is governed by the interplay between composition, microstructure, and service environment. This thesis investigates two complementary aspects of materials behavior relevant to biomedical and structural applications: corrosion resistance in complex alloys and deformation-induced microstructural transformation in stainless steel. First, the corrosion behavior of two high-entropy alloys (HEAs), also referred to as complex concentrated alloys (CCAs)—Fe₄₀.₄Ni₁₁.₃Mn₃₄.₈Al₇.₅Cr₆ with 1.1 at% carbon (CHEA) and Fe₄₂Mn₂₈Co₁₀Cr₁₅Si₅ (DP-5Si-HEA)—was evaluated using potentiodynamic polarization techniques. Testing was conducted at room temperature and 40 °C in simulated physiological environments, including Ringer’s solution with lactate as well as monoprotic (1 M glacial acetic acid) and diprotic (1 M sulfuric acid) acidic conditions. Post-corrosion surface morphology was examined using scanning electron microscopy. Results indicate that DP-5Si-HEA consistently exhibited lower corrosion rates than CHEA across all environments. In sulfuric acid at 40°C, CHEA reached a corrosion rate of 5.60 mm·year⁻¹, while DP-5Si-HEA measured 3.39 mm·year⁻¹. In acetic acid at the same temperature, corrosion rates were 1.14 mm·year⁻¹ for CHEA and 6.04 × 10⁻² mm·year⁻¹ for DP-5Si-HEA. Both alloys demonstrated effective passivation in neutral Ringer’s + lactate solution, with corrosion rates decreasing by several orders of magnitude.

The second part of this work examines the role of temperature on deformation-induced austenite-to-martensite transformation in SS316L stainless steel under uniaxial tension. Tensile specimens were strained to fracture at −15, 0, 10, and 20°C using a temperature-controlled experimental setup incorporating a cooling system and heat exchanger. Digital image correlation and thermal imaging were employed to capture strain and temperature evolution at 0°C and above. Together, these studies highlight how compositional complexity and thermomechanical conditions govern microstructural evolution and performance, supporting a materials-by-design approach for advanced alloy development.

Available for download on Monday, March 27, 2028

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